Brownsville barge plant launching $65 million expansion
Project will create at least 100 new jobs at Heartland Fabrication
BROWNSVILLE ëƵ U.S. Sen. Dave McCormick and a delegation of state and local officials toured Heartland Fabrication in Brownsville Monday as the company embarks on a $65 million expansion project.
Heartland is one of only two companies in America making inland barges. Once finished, the 300-foot vessels are launched into the Monongahela River and sent on to their customers, overwhelmingly in the agricultural sector.
After the tour, McCormick said HeartlandëƵs expansion was an example of the benefits of bringing manufacturing back to America.
ëƵAll the investment is coming from the company, which is also a great story,ëƵ he said. ëƵSo itëƵs just exciting to see, and lots of happy workers, lots of great opportunities.ëƵ
The renovations at the Brownsville plant, built more than a century ago, are aimed at improving the worker environment and increasing production capabilities for 24/7 operations, said Ted Stilgenbauer, president and chief operating officer of Heartland.
Stilgenbauer said all of the companyëƵs facilities, work cells and production lines will be upgraded over the next two years, including new automation.
ëƵRight now, we build a barge in 32 hours,ëƵ Stilgenbauer said. ëƵWeëƵre going to reduce that time down to 24 hours with all those facility upgrades and improvements in our manufacturing process.ëƵ
With the production capacity ramping up, the company also plans to hire new workers. From its current workforce of 420, Stilgenbauer said the company plans to grow to 520 to 550.
ëƵThose are going to be welders or fitters, painters, CNC operators, which is the heartbeat of our company,ëƵ he said.
MondayëƵs tours took visitors through the production line and ultimately to the finished product.
McCormick was given the honor of pressing the button that sent a barge sliding down a ramp into the Monongahela River, sending up plumes of water upon impact.
ëƵI didnëƵt screw it up,ëƵ he said. ëƵAll you do is push a button, but it was awesome. You had 320 tons. Once that starts sliding down the hill, thereëƵs no stopping it. And it was awesome to see.ëƵ
McCormick said the barges, which are made with American steel, reinforced the importance of the domestic steel industry. He touted the benefits of the Section 232 tariffs, which have rates of up to 50% for steel imports.
ëƵThatëƵs what this deal is for, to ensure that AmericaëƵs manufacturing prowess, our national security, does not depend on anyone else,ëƵ he said.
Prior to MondayëƵs tour, McCormick met with the Heartland administrators and local and state officials for a meeting also focused on domestic maritime manufacturing and workforce development.
Fayette County Board of Commissioners Chairman Scott Dunn said visits like MondayëƵs show politicians the importance of policies to encourage local manufacturers.
ëƵWhen you actually walk through the plant and you see the size of everything, this isnëƵt something that a small robot does,ëƵ he said. ëƵThis is something that as they try to advance with technology, that theyëƵre going to need additional robotics on a massive scale.ëƵ


